Bottle Conveyor Lines
Hygienic, quiet, and continuous conveying systems for PET, glass, and metal bottles.
Packaged Product Conveyor Lines
These are heavy-duty conveyors that safely transport pallets from production to shipping.
Open Product Conveyor Lines
It is used in production steps where there is direct contact with the product.
Pallet Product Conveyor Lines
It ensures that packaged products move through all processes at the facility in a controlled manner.
AGV
Safe and synchronized load-carrying systems integrated into AGV lines.
Cobot
Collaborative robots for picking, sorting, and feeding on production lines.
ARB Darb Sorter Project
A sorter that directs multiple product streams and ensures a steady feed to shrink wrap lines.
Bell Pepper Sorting Line
A production line that ensures the hygienic transfer of peppers during the sorting and crushing processes.
Waste Chocolate & Wafer Recycling Line
A recycling line that reintroduces chocolate and wafer scraps into production.
Citrus Pressing Line
A hygienic system that separates citrus fruits and directs them to the juicing line.
PET Bottle Conveyor Line
A line that ensures the synchronized movement of PET bottles between the blowing and filling stages.
Plastic Container Conveyor Line
A production line that ensures the controlled transport of plastic containers from production to packaging.
Textile Sorting Line
An automation-supported line that enables the controlled sorting of textile waste.
Vertical Filling Equipment
End-to-end integrated solutions for vertical packaging lines, from weighing to sealing.
Butter Cube Cutting and Forming Feeding System
It cuts block butter into precise cubes and feeds them continuously to the forming line.
Tomato Segment Cutting and Cup-Up Feeding System
An integrated conveyor system that stabilizes post-cutting products to ensure a steady feed to the cup-up machines.

Frequently Asked Questions

You can find answers to questions you may have about production lines, conveyor systems, and integration solutions here.

General Questions

Each sector and product type has different transportation and handling requirements. Standard solutions may not be suitable for every situation. Custom solutions provide complete compatibility with the product's structure, sensitivity, production volume and quality standards. Aliş Makina maximizes customer satisfaction by designing industry-specific line solutions such as tomato cutting and butter forming.

The main benefits of automation are: 1) It increases quality by reducing human errors, 2) It makes production speed controllable, 3) It enables 24/7 uninterrupted production, 4) It improves workplace safety, 5) It provides data collection and analysis capabilities to support decision-making processes. Aliş Makina's systems fully provide these advantages.

Aliş Makina offers various conveyor types: flat-bed conveyors for simple horizontal transportation, spiral conveyors for vertical transportation and sorting, curved conveyors for angled production lines, chain conveyors for heavy-duty products, and PU belt conveyors suitable for precision food products. Selection depends on product type, weight, and production speed.

Conveyor systems significantly reduce labor costs by automating manual material handling operations. Additionally, they increase efficiency by minimizing product loss and damage. With modern motor technology providing energy savings and low maintenance requirements, the long-term return on investment is high.

Aliş Makina has been designing and manufacturing conveyor systems and production line solutions for over 60 years. Through this extensive experience, the company has understood customer needs across a wide range of industries from food processing to textiles and developed customized solutions. Engineering expertise and sector knowledge are the company's greatest assets.

Conveyor systems are widely used in many sectors including food processing, beverage production, glass and PET bottle packaging, textiles, automotive, chemicals, and logistics. Aliş Makina offers specialized solutions such as tomato slicing, butter forming, citrus pressing, chocolate recycling, and pepper sorting.

A conveyor system is a mechanical device that automatically transports products from one point to another. Through belts, chains, or rollers powered by electric motors, materials are transported quickly, safely, and efficiently. Aliş Makina's systems increase productivity while reducing labor requirements in production lines.

Products and Solutions

Important factors in conveyor selection include: 1) Product type and weight, 2) Production speed and capacity, 3) Transport distance and angle, 4) Working environment (cold, hot, humid), 5) Food safety and hygiene requirements, 6) Available space and physical constraints, 7) Budget and ROI expectations. Aliş Makina consultants evaluate these factors and recommend the ideal solution.

Merging conveyors combine products from multiple lines into a single line. Sorting conveyors separate products into different categories. Both systems increase production speed, reduce product inconsistency, and minimize labor requirements. They are widely used in applications such as PET bottle transport lines and metal can lines.

Modular plastic belt conveyors consist of replaceable plastic modules. Each module can be independently transported and replaced. Maintenance and cleaning are easier, and products receive gentle handling. They perfectly comply with hygiene standards in the food industry. They feature heat resistance and can be chemically cleaned.

Spiral conveyors are preferred in production facilities with limited vertical transportation space. They transport products vertically upward or downward with spiral movement, offering a compact design. They are particularly effective in package sorting, classification, and stacking operations. They are used in applications such as citrus pressing and pepper sorting.

FIFO conveyors control product rotation by ensuring the first product entering is the first to exit. This is critically important especially for food products with limited shelf life (milk, yogurt, desserts, etc.). They preserve product quality, increase food safety, and prevent the release of expired products.

This system cuts butter into precisely measured cubes and prepares it for automatic packaging. It provides high precision, consistent product quality, and fast processing. It can operate under cold chain conditions, preserves product quality, and enables environmentally conscious production. It significantly increases efficiency in the dairy products industry.

This system precisely cuts fresh tomatoes into segments and packages them into pre-sized containers (cup-up). It cleans detergent residues and stains while complying with food safety standards. It provides fast processing, minimum product loss, and high efficiency. It is one of the most advanced solutions used in the vegetable processing industry.

Project and Technical

Aliş Makina offers pallet transport conveyor integration with autonomous vehicles (AGV). This way, products are automatically transported from the production line to the warehouse or other areas. Cobot (collaborative robot) applications automate packaging and cargo operations. The AGV and Cobot combination represents the pinnacle of full automation, maximizing worker safety while doubling efficiency.

Modern conveyor systems are controlled with PLC (Programmable Logic Controller). System status, product flow, motor performance, and energy consumption are monitored in real-time. Sensors detect product jamming, belt slipping, and fault conditions. HMI (Human-Machine Interface) screens allow operators to manage the system easily. Remote monitoring and data analysis options are also available.

Yes, Aliş Makina's core strength is providing industry-specific custom solutions. According to the customer's specific needs: 1) Conveyor size and speed are adjusted, 2) Product-specific grippers and detectors are designed, 3) Temperature-controlled zones are created, 4) PLC program is customized, 5) Special sensors are integrated. Each solution is fully tailored to the customer's operating conditions.

Before the integration process begins, the existing system is analyzed. Aliş Makina engineers design connection points and harmonize energy and control systems. The new system is synchronized with the speed and capacity of the existing line. Using PLC-controlled systems, the entire production process can be automated. Plans are made to ensure zero production loss during installation.

Regular maintenance extends system life, reduces breakdowns, and prevents production interruptions. Belt tension control, lubrication of rollers and chains, motor inspection, and electrical connection checks are routine maintenance operations. Systems with preventive maintenance last 30-40% longer. Aliş Makina provides maintenance protocols and spare parts support.

Installation time varies depending on the system's complexity, size, and site preparation status. Simple conveyor lines can be installed within 1-2 weeks, while special applications and integrations may take 4-8 weeks. Aliş Makina manages the entire process from project planning to installation. Operators are trained and the system is tested during installation.