Bottle Conveyor Lines
Hygienic, quiet and continuous conveyor systems for PET, glass and metal bottles.
Packaged Product Conveyor Lines
Heavy-duty conveyors that safely transport pallets from production to shipment.
Loose Product Conveyor Lines
Used in production steps where there is direct product contact.
Pallet Product Conveyor Lines
Ensures controlled advancement of packaged products through all facility processes.
AGV
Safe and synchronized load transport systems integrated with AGV lines.
Cobot
Collaborative robots for picking, sorting, and feeding in production lines.
ARB Darb Sorter Project
Sorter that directs multiple product flows and provides stable feeding to shrink lines.
Pepper Sorting Line
Line providing hygienic transfer of peppers to sorting and crushing processes.
Waste Chocolate & Wafer Recycling Line
Recycling line that reprocesses waste chocolate and wafers back into production.
Citrus Pressing Line
Hygienic system that separates citrus fruits and directs them to the pressing line.
PET Bottle Conveyor Line
Line ensuring synchronized progression of PET bottles between blowing and filling.
Plastic Container Conveyor Line
Line providing controlled transportation of plastic containers from production to packaging.
Textile Sorting Line
Automation-assisted line providing controlled sorting of textile waste.
Vertical Filling Equipment
End-to-end integrated solutions for vertical packaging lines from weighing to sealing.
Butter Cube Cutting and Forming Feeding System
System that cuts molded butters into precise cube form and continuously feeds the forming line.
Tomato Segment Cutting and Cup-Up Feeding System
Integrated conveyor system that stabilizes products after cutting and provides regular feeding to cup-up machines.

Scrap Chocolate & Wafer Recycling Line

This project encompasses a recycling line that enables chocolate and wafer scraps separated during the production process to be ground in a controlled manner and converted into a format suitable for reuse in production. Through hygienic open product conveying systems and automation-controlled structure, a safe, traceable, and sustainable process has been created.

Industry

Food production – chocolate and wafer lines

Belt Type

Hygienic waste recovery and grinding line

Line Components

Grinding machine, open product conveyors, metal detector control point

Flow Type

Waste collection → Grinding → Open product conveying → Reuse feed

Line Structure and Applied Solution

Waste chocolate and wafer scraps are ground to the desired granule size in the grinding machine and returned to the production process. Ground products are transported via conveyor systems suitable for hygienic open product conveying and completely washable. The line design is planned to provide maximum hygiene and minimum product loss in space-constrained facilities.

Precise Control in Flow Management

Product flow after grinding is monitored and controlled by a PLC-based automation system. Capacity and safety parameters are managed centrally. A metal detector positioned on the line detects unsuitable or foreign metal-containing pieces and removes them from the system via an automatic reject mechanism. This structure ensures quality assurance in the recovery process.

Controlled recovery of waste chocolate and wafers

Hygienic open product conveying capability

Completely washable (wash-down) conveyor design

Easy sanitation and quick cleaning capability

Traceable process management with PLC-based automation

Quality control with metal detector and automatic reject system

Structure supporting sustainable production approach

Applications

Chocolate and wafer production facilities

Scrap and waste recovery lines

Hygienic grinding and conveying applications in the food industry

Open product handling and reuse processes

Technical Specifications

Feature Value / Description
System Type Scrap grinding and recycling line
Conveyor Type Hygienic open product conveyors
Body Fully stainless steel
Cleaning Fully washable (wash-down)
Control System PLC-based automation
Quality Control Metal detector + automatic reject
Product Compatibility Chocolate and wafer pieces

Safely and hygienically recover scrap products

You can contact our engineering team for sustainable recycling solutions in chocolate and wafer production lines.

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