Merging multiple lines into a single flow (merge)
Merging/Sorting Conveyors
Merging/Sorting conveyors are routing conveyor systems designed to merge product flows coming from multiple production lines into a single line (merge) or divide the existing flow in a controlled manner to different directions (sort). Thanks to sensor-based control structure and various routing technologies, they ensure products move in the correct sequence, at the correct intervals, and in the intended direction. They are particularly useful for regulating flow in high-speed packaging and palletizing lines.
Flow Management and Line Features
Merging/Sorting conveyors have a controlled flow structure that dynamically manages line tempo. Through acceleration and deceleration zones and sensor-supported product detection, product gapping and alignment are maintained. This structure supports the organization of products from multiple lines into a single flow without collision and queuing, or their distribution to correct outputs.
Applications
Merging / Sorting conveyors are used in processes where there are multiple product flows or products need to be directed to different lines.
Merging lines after flowpack and shrink packaging
Product feeding to cartoning and boxing machines
Checkweigher, metal detector and X-Ray discharge lines
Product arrangement and sorting areas before palletizing
Transfer of parallel production lines to main line
Logistics, warehouse and carton sorting applications
Integrated Systems
Merging / Sorting conveyors can be configured to work together with other conveying and control modules in the production line.
Application Areas
Technical Specifications
| Feature | Description |
| Working Type | Merge / Sort |
| Directing Mechanisms | ARB™, speed difference, pneumatic pusher |
| Control | PLC-based sensor and speed synchronization |
| Belt Types | Modular plastic belt, PU / PVC belt |
| Speed Range | Adjustable according to process requirements |
| Body | Stainless steel or aluminum |
| Side Guides | Adjustable according to product form |
| Compatibility | Packaged products of different sizes and shapes |
Manage flow, organize the line
Control multiple product flows with merging / sorting conveyor solutions, organize line transitions and ensure stable production flow.
Other Line Solutions
Curved (Turn) Conveyors
Compact conveyor solutions that provide controlled and stable turns without interrupting product flow at points where direction changes are needed in production lines.
Accumulation Conveyor
Intelligent conveyor solutions that balance line density, absorb temporary stops, and buffer products without creating pressure.
Spiral Conveyors
Compact conveyor systems that transport products vertically up or down with minimum space utilization and safely manage height differences in multi-story production areas in a stable manner.
Flat Transfer Conveyors
Basic conveyor systems that ensure uninterrupted, balanced and controlled movement of products throughout the production line, offering wide adaptability to various process requirements with different belt and frame options for packaged and unpackaged products.
