Bottle Conveyor Lines
Hygienic, quiet and continuous conveyor systems for PET, glass and metal bottles.
Packaged Product Conveyor Lines
Heavy-duty conveyors that safely transport pallets from production to shipment.
Loose Product Conveyor Lines
Used in production steps where there is direct product contact.
Pallet Product Conveyor Lines
Ensures controlled advancement of packaged products through all facility processes.
AGV
Safe and synchronized load transport systems integrated with AGV lines.
Cobot
Collaborative robots for picking, sorting, and feeding in production lines.
ARB Darb Sorter Project
Sorter that directs multiple product flows and provides stable feeding to shrink lines.
Pepper Sorting Line
Line providing hygienic transfer of peppers to sorting and crushing processes.
Waste Chocolate & Wafer Recycling Line
Recycling line that reprocesses waste chocolate and wafers back into production.
Citrus Pressing Line
Hygienic system that separates citrus fruits and directs them to the pressing line.
PET Bottle Conveyor Line
Line ensuring synchronized progression of PET bottles between blowing and filling.
Plastic Container Conveyor Line
Line providing controlled transportation of plastic containers from production to packaging.
Textile Sorting Line
Automation-assisted line providing controlled sorting of textile waste.
Vertical Filling Equipment
End-to-end integrated solutions for vertical packaging lines from weighing to sealing.
Butter Cube Cutting and Forming Feeding System
System that cuts molded butters into precise cube form and continuously feeds the forming line.
Tomato Segment Cutting and Cup-Up Feeding System
Integrated conveyor system that stabilizes products after cutting and provides regular feeding to cup-up machines.

Frequently Asked Questions

You can find answers to questions you may have about production lines, conveyor systems, and integration solutions here.

General Questions

Each industry and product type has different transportation and handling requirements. Standard solutions may not be suitable for every situation. Custom solutions fully adapt to the product's structure, sensitivity, production volume, and quality standards. Aliş Makina designs industry-specific line solutions such as tomato cutting and butter forming, maximizing customer satisfaction.

The fundamental benefits of automation: 1) Increases quality by reducing human errors, 2) Makes production speed controllable, 3) Provides uninterrupted 24/7 production, 4) Improves workplace safety, 5) Supports decision-making by providing data collection and analysis capabilities. Aliş Makina's systems fully deliver these advantages.

Aliş Makina offers various conveyor types: Flat transfer conveyors for simple horizontal transport, spiral conveyors for vertical transport and sorting, curved conveyors for angled lines, chain conveyors for heavy-duty products, PU belt conveyors suitable for delicate food products. The selection depends on product type, weight, and production speed.

Conveyor systems significantly reduce labor costs by automating manual material handling operations. Additionally, they minimize product loss and damage, increasing efficiency. With modern motor technologies that provide energy savings and low maintenance requirements, the long-term return on investment is high.

Aliş Makina has been designing and manufacturing conveyor systems and production line solutions for over 60 years. Through this extensive experience, the company has understood customer needs across a wide range of industries from food to textiles and developed customized solutions. Engineering expertise and industry knowledge are the company's greatest assets.

Conveyor systems are widely used in many industries such as food processing, beverage production, glass and PET bottle packaging, textiles, automotive, chemicals, and logistics. Aliş Makina offers specialized solutions such as tomato slicing, butter forming, citrus pressing, chocolate recycling, and pepper sorting.

A conveyor system is a mechanical device that automatically transports products from one point to another. Through belts, chains, or rollers powered by electric motors, materials are transported quickly, safely, and efficiently. Aliş Makina's systems reduce labor requirements while increasing productivity in production lines.

Products and Solutions

Important factors in conveyor selection: 1) Product type and weight, 2) Production speed and capacity, 3) Transport distance and angle, 4) Working environment (cold, hot, humid), 5) Food safety and hygiene requirements, 6) Available space and physical constraints, 7) Budget and ROI expectations. Aliş Makina consultants evaluate these factors and recommend the ideal solution.

Merging conveyors combine products from multiple lines into a single line. Sorting conveyors separate products into different categories. Both systems increase production speed, reduce product inconsistencies, and minimize labor requirements. They are commonly used in applications such as PET bottle transport lines and metal can lines.

Modular plastic belt conveyors consist of replaceable plastic modules. Each module can be independently transported and replaced. Maintenance and cleaning are easier, and products receive gentle handling. They perfectly comply with hygiene standards in the food industry. They feature heat resistance and can be chemically cleaned.

Spiral conveyors are preferred in production facilities where vertical transport space is limited. They transport products vertically or downward using spiral motion, offering a compact design. They are particularly effective in package sorting, classification, and stacking operations. They are used in applications such as citrus pressing and pepper sorting.

FIFO conveyors control product rotation by ensuring the first product in is the first product out. This is critical especially for food products with limited shelf life (milk, yogurt, desserts, etc.). It preserves product quality, increases food safety, and prevents expired products from being shipped.

This system cuts butter into precisely measured cubes and automatically prepares it for packaging. It provides high precision, consistent product quality, and fast processing. It can operate under cold chain conditions, preserves product quality, and enables environmentally conscious production. It significantly increases efficiency in the dairy products industry.

This system precisely cuts fresh tomatoes into segments and packages them in pre-sized containers (cup-up). It cleans detergent residue and blemishes in compliance with food safety standards. It provides fast processing, minimum product loss, and high efficiency. It is one of the most advanced solutions used in the vegetable processing industry.

Project and Technical

Aliş Makina offers autonomous vehicle (AGV) integration with pallet transport conveyor systems. This allows products to be automatically transported from the production line to warehouse or other areas. Cobot (collaborative robot) applications automate packaging and cargo handling. The combination of AGV and Cobot represents the ultimate in full automation, maximizing worker safety while doubling efficiency.

Modern conveyor systems are controlled with PLC (Programmable Logic Controller). System status, product flow, motor performance, and energy consumption are monitored in real-time. Sensors detect product jams, belt slippage, and error conditions. HMI (Human-Machine Interface) screens allow operators to manage the system easily. Remote monitoring and data analysis options are also available.

Yes, Aliş Makina's core strength is providing industry-specific customized solutions. Based on customer-specific needs: 1) Conveyor size and speed are adjusted, 2) Product-specific grippers and detectors are designed, 3) Temperature-controlled zones are created, 4) PLC program is customized, 5) Special sensors are integrated. Each solution is fully adapted to the customer's operating conditions.

Before integration begins, the existing system is analyzed. Aliş Makina engineers design connection points and make energy and control systems compatible. The new system is synchronized with the existing line's speed and capacity. Using PLC-controlled systems, the entire production process can be automated. Plans are made to ensure zero production loss during installation.

Regular maintenance extends system life, reduces breakdowns, and prevents production interruptions. Routine maintenance tasks include belt tension control, lubrication of rollers and chains, motor inspection, and electrical connection checks. Systems with preventive maintenance last 30-40% longer. Aliş Makina provides maintenance protocols and spare parts support.

Installation time varies depending on system complexity, size, and facility preparation status. Simple conveyor lines can be installed within 1-2 weeks, while specialized applications and integrations may take 4-8 weeks. Aliş Makina manages the entire process from project planning to installation. Operators are trained and the system is tested during installation.